1. 2006 Suzuki Grand Vitara Repair Manual Pdf
2. Suzuki Vitara Manual Free Download

2006 Suzuki Grand Vitara Repair Manual Pdf

1988 1998 Repair Service Manual Free Download Suzuki Vitara 1988 1998 Repair Service ManualEbook Pdf suzuki vitara 1988 1998 repair service manual contains important info and reveal explanation about Ebook Pdf suzuki vitara 1988 1998 repair service manual, its contents of the package, names of things and what they do, setup, and operation. Suzuki Grand Vitara (1998-2005) - Service Manual - Taller - Manuel Reparation - Reparaturanleitung - Duration.

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Suzuki Vitara Manual Free Download

• 3

  Table of Contents
• 5

  General Information
• 7

  Abbreviations Used in This Manual
• 9

  General Precautions
• 12

  Body Number
• 12

  Engine Identification Number
• 12

  Transmission Identification Number
• 12

  Identification Information
• 13

  Metric Fasteners Fastener Strength Identification
• 13

  Metric Information
• 14

  Standard Tightening Torque
• 15

  Vehicle Lifting Points
• 16

  Front Support Location
• 16

  Rear Support Location
• 17

  Maintenance and Lubrication
• 18

  Maintenance Schedule Under Normal Driving Conditions
• 20

  Maintenance Recommended Under Severe Driving Conditions
• 24

  Maintenance Service
• 24

  Water Pump Belt Inspection and Replacement
• 25

  A/C Compressor And/or Power Steering Pump Drive Belt
• 25

  Camshaft Timing Belt Inspection
• 26

  Engine Oil and Filter Change
• 26

  Engine Bolts Tightening
• 26

  Valve Lash Inspection
• 28

  Cooling System Hoses and Connections Inspection
• 28

  Engine Coolant Change
• 28

  Engine Oil Capacity
• 29

  Ignition System
• 29

  Exhaust Pipes and Mountings Inspection
• 29

  Ignition Wiring Replacement
• 30

  Distributor Cap and Rotor Inspection
• 30

  Spark Plugs Replacement
• 30

  Plug Specification
• 31

  Fuel System
• 31

  Ignition Timing Inspection
• 31

  Distributor Advancer Inspection
• 31

  Air Cleaner Element Replacement and Inspection
• 32

  Emission Control System
• 32

  Carburetor Choke System Lubrication and Inspection
• 32

  Engine Idle Speed and Idle Mixture Inspection
• 32

  Oxygen Sensor Replacement
• 33

  Electrical
• 33

  Crankcase Ventilation Hoses and Connections Inspection
• 33

  PCV (Positive Crankcase Ventilation) Valve Inspection
• 33

  Fuel Vapor Storage System Inspection
• 34

  Chassis and Body
• 34

  Clutch Pedal Inspection
• 34

  Brake Discs, Pads, Brake Drums and Shoes Inspection
• 34

  Brake Hoses and Pipes Inspection
• 35

  Brake Lever and Cable Inspection
• 35

  Tire Inspection and Rotation
• 35

  Wheel Discs and Free Wheeling Hubs Inspection
• 35

  Wheel Bearing Inspection
• 36

  Suspension Inspection
• 37

  Propeller Shafts Inspection
• 37

  Transmission Oil Inspection and Change
• 38

  Fluid Level Inspection
• 38

  Transfer and Differential Oil Inspection and Change
• 38

  Steering System Inspection
• 39

  Final Inspection
• 39

  Power Steering System Inspection
• 39

  Door Hinges Lubrication
• 41

  Recommended Fluids and Lubricants
• 42

  Heater and Ventilation
• 43

  Heater General Description
• 44

  Heater Control Operation
• 44

  Forced Ventilation
• 45

  Outside Air-Introduced Heating
• 45

  Inside Air-Circulated Heating
• 45

  Head-Cooled/Feet-Warmed Heating
• 46

  Trouble Diagnosis
• 46

  Servicing
• 46

  Wiring Circuit
• 47

  Heater Blower Motor Removal
• 47

  Heater Blower Motor Installation
• 47

  Heater Blower Resistor Removal
• 47

  Heater Blower Resistor Inspection
• 48

  Heater Blower Resistor Installation
• 48

  Heater Blower Motor Switch Removal and Inspection
• 48

  Heater Blower Motor Switch Installation
• 48

  Control Cables
• 49

  Air Control Cable Adjustment
• 49

  Heater Control Cable Adjustment
• 49

  Fresh Air Control Cable Adjustment
• 50

  Heater Unit
• 51

  Body Ventilation
• 51

  Heater Unit Removal
• 51

  Heater Unit Installation
• 52

  Rear Duct Description
• 52

  Rear Duct Removal
• 52

  Rear Duct Installation
• 53

  Bumpers and Sheet Metal
• 53

  Front Bumper
• 54

  Rear Bumper
• 54

  Hood Adjustment
• 55

  Hood Vertical Adjustment
• 55

  Hood Lock Adjustment
• 55

  Front Fender Removal
• 55

  Front Fender Installation
• 56

  Steering, Suspension, Wheels and Tires General Diagnosis
• 61

  Tire Diagnosis
• 61

  Irregular And/Or Premature Wear
• 61

  Wear Indicator
• 61

  Radial Tire Waddle
• 63

  Vibration Diagnosis
• 63

  Radial Tire Lead
• 64

  Front End Alignment General Information
• 64

  Toe Setting
• 65

  Camber
• 65

  Preliminary Checks Prior to Adjusting Front Alignment
• 65

  Toe Adjustment
• 65

  Camber and Caster Adjustment
• 66

  Steering Angle
• 67

  Steering Gear Box and Linkage
• 68

  Steering Gear Box and Linkage General Description
• 69

  Steering Gear Box Construction and Operation
• 70

  Steering Gear Box Removal
• 70

  Steering Gear Box Installation
• 71

  Tie Rod End Removal
• 71

  Tie Rod End Installation
• 72

  Idler Arm Removal
• 72

  Idler Arm Installation
• 73

  Steering Wheel Inspection
• 73

  Steering Gear Box Oil Level
• 74

  Adjustment of Worm Shaft Starting Torque
• 76

  Torque Specifications
• 76

  Special Tools
• 77

  Power Steering (P/S) System
• 78

  Power Steering (P/S) System General Description
• 78

  Power Steering System Layout
• 78

  Hydraulic Pressure Circuit
• 79

  Operation With Steering Wheel in Straight-ahead Position
• 79

  Operation With Steering Wheel Turned to Right
• 80

  Valve Unit
• 80

  Operation With Steering Wheel Turned to Left
• 80

  Manual Steering
• 80

  Spring Reaction Mechanism
• 81

  Power Steering (P/S) Pump
• 81

  Flow Contol Valve
• 81

  Components of P/S Pump
• 81

  Operation of Flow Control Valve (When Idling)
• 82

  Relief Valve
• 82

  Operation of Flow Control Valve (When Running at Low Speed)
• 82

  Operation of Flow Control Valve (When Running at High Speed)
• 83

  Power Steering System General Diagnosis
• 85

  On Vehicle Service
• 85

  Steering Wheel Play Inspection
• 85

  Steering Force Inspection
• 86

  Power Steering Belt Tension
• 86

  Power Steering Belt Tension Adjustment
• 86

  Power Steering Fluid Level
• 86

  Idle Up System
• 87

  Air Bleeding Procedure
• 87

  Hydraulic Pressure in P/S Circuit
• 89

  Power Steering (P/S) Gear Box Removal
• 90

  Power Steering (P/S) Gear Box Installation
• 91

  Removing Steering Lower Shaft
• 91

  Removing Center Link End
• 91

  Removing Steering Gear Box
• 91

  Installing Steering Gear Box
• 92

  Power Steering (P/S) Pump Removal
• 92

  Installing Steering Lower Shaft
• 93

  Power Steering (P/S) Pump Installation
• 94

  Power Steering (P/S) Pump Disassembly
• 94

  Removing P/S Pump Pulley
• 95

  Removing Terminal Assembly and Discharge Connector
• 95

  Removing P/S Pump Cover
• 95

  Removing Cam Ring
• 95

  Removing Rotor
• 96

  Power Steering Pump Assembly
• 96

  Installing Shaft
• 96

  Installing Rotor
• 96

  Installing Vane
• 97

  Installing Cover
• 97

  Installing Flow Control Valve
• 97

  Installing Terminal
• 97

  Installing Suction Connector
• 98

  P/S Pump Body and Shaft Inspection
• 98

  Cam Ring Inspection
• 98

  Rotor Vane Inspection
• 98

  Flow Control Valve Inspection
• 100

  Steering Wheel, Column and Shaft Description
• 102

  Steering Wheel Removal
• 102

  Steering Wheel Installation
• 103

  Turn Signal/Dimmer Switch Removal
• 103

  Turn Signal/Dimmer Switch Installation
• 103

  Steering Column Removal
• 104

  Steering Column Installation
• 104

  Steering Lock Removal
• 105

  Steering Lock Installation
• 105

  Steering Lower Shaft Removal
• 105

  Steering Lower Shaft Installation
• 106

  Checking Steering Column for Accident Damage
• 107

  Checking Tilt Steering Column Torque Specifications
• 107

  Checking Tilt Steering Column Special Tool
• 108

  Front Suspension
• 109

  Front Suspension General Description
• 110

  Stabilizer Bar/Bushings Removal
• 110

  Stabilizer Bar/Bushings Installation
• 111

  Strut Damper Removal
• 111

  Strut Damper Installation
• 112

  Coil Spring/Bump Stopper/Spring Rubber Seat Removal
• 113

  Coil Spring/Bump Stopper/Spring Rubber Seat Installation
• 114

  Bump Stopper/Spring Rubber Seat Removal
• 114

  Bump Stopper/Spring Rubber Seat Installation
• 114

  Wheel Hub/Bearing/Oil Seal Removal
• 115

  Wheel Hub/Bearing/Oil Seal Installation
• 117

  Knuckle/Wheel Spindle Removal
• 118

  Knuckle/Wheel Spindle Installation
• 119

  Suspension Control Arm/Ball Stud/Bushings Removal
• 120

  Suspension Control Arm/Ball Stud/Bushings Installation
• 121

  Front Free Wheeling Hub (Optional) General Description
• 121

  Manual Free Wheeling Hub Operation
• 122

  Manual Free Wheeling Hub Installation Instruction
• 123

  Manual Free Wheeling Hub Maintenance Service
• 124

  Automatic Free Wheeling Hub Operation
• 125

  Automatic Free Wheeling Hub Installation Instruction
• 126

  Automatic Free Wheeling Hub Maintenance Service
• 126

  Post-assembly Confirmation
• 127

  Front Suspension Inspection
• 127

  Bar
• 127

  Bushing
• 127

  Strut Damper And/Or Coil Spring
• 129

  Required Service Materials
• 130

  Front Suspension Special Tools
• 131

  Rear Suspension
• 132

  Rear Suspension General Description
• 133

  Rear Shock Absorber Removal
• 133

  Rear Shock Absorber Installation
• 134

  Coil Spring Removal
• 134

  Coil Spring Installation
• 135

  Trailing Rod and Bush Removal
• 136

  Trailing Rod and Bush Installation
• 137

  Rear Upper Arm Removal
• 139

  Rear Upper Arm Installation
• 141

  Rear Axle Shaft and Wheel Bearing Removal
• 142

  Rear Axle Shaft and Wheel Bearing Installation
• 144

  Rear Axle Shaft Inner Oil Seal Removal
• 144

  Rear Axle Shaft Inner Oil Seal Installation
• 145

  Rear Axle Housing Removal
• 147

  Rear Axle Housing Installation
• 151

  Rear Suspension Inspection
• 151

  Trailing Rod, Upper Arm, Axle Housing and Coil Spring
• 151

  Rear Suspension Fasteners
• 151

  Upper Arm Ball Joint
• 152

  Bearing Retainer and Axle Shaft Inner Oil Seal
• 152

  Trailing Rod and Upper Arm Bush
• 152

  Wheel Disc, Nut & Bearing
• 153

  Recommended Torque Specifications
• 155

  Wheels and Tires General Description
• 155

  Replacement Tires
• 156

  Wheels for Replacement
• 156

  Wheel Maintenance
• 156

  Wheel Attaching Studs
• 156

  Inflation of Tires
• 157

  Wheels and Tires Service Operations
• 157

  Metric Lug Nuts and Wheel Studs
• 157

  Tire Placard
• 157

  Tire Rotation
• 158

  Balancing Wheels
• 158

  Tire Mounting and Demounting
• 158

  Tire Repair
• 159

  Wheels and Tires Torque Specifications
• 159

  General Balance Procedure
• 159

  Off-Vehicle Balancing
• 159

  On-Vehicle Balancing
• 160

  Front Drive Axle/Axle Bearing, Oil Seal
• 160

  Drive Axle General Description
• 161

  Drive Axle Removal
• 161

  Drive Axle Disassembly
• 162

  Drive Axle Inspection
• 162

  Drive Axle Cleaning
• 163

  Drive Axle Assembly
• 164

  Axle Bearing/Oil Seal Removal
• 164

  Drive Axle Installation
• 165

  Axle Bearing/Oil Seal Installation
• 166

  Front Drive Axle/Axle Bearing/Oil Seal Torque Specifications
• 167

  Front Drive Axle/Axle Bearing/Oil Seal Required Service Materials
• 167

  Front Drive Axle/Axle Bearing/Oil Seal Special Tools
• 168

  Propeller Shafts General Description
• 169

  Propeller Shafts Removal
• 169

  Propeller Shafts Installation
• 169

  Disassembly of Universal Joint
• 169

  Universal Joint Noise
• 170

  Disassembling On Flange Yoke Side
• 171

  Reassembly of Universal Joint
• 172

  Propeller Shafts Required Service Material
• 172

  Propeller Shafts Special Tools
• 173

  Brake
• 174

  Brake General Description
• 175

  Disc Brake Caliper Assembly General Description
• 175

  Front Caliper Assembly
• 176

  Caliper Operation
• 176

  Single Piston Floating Caliper Type
• 176

  Clearance Correction
• 177

  Drum Brake Assembly General Description
• 178

  Rear Brake Operation
• 180

  Master Cylinder Assembly General Description
• 180

  Master Cylinder Normal Operation
• 181

  Master Cylinder One-circuit Operation