Suzuki Vitara Repair Manual Free Download

  1. 2006 Suzuki Grand Vitara Repair Manual Pdf
  2. Suzuki Vitara Manual Free Download
Suzuki vitara repair manual free. download full

2006 Suzuki Grand Vitara Repair Manual Pdf

1988 1998 Repair Service Manual Free Download Suzuki Vitara 1988 1998 Repair Service ManualEbook Pdf suzuki vitara 1988 1998 repair service manual contains important info and reveal explanation about Ebook Pdf suzuki vitara 1988 1998 repair service manual, its contents of the package, names of things and what they do, setup, and operation. Suzuki Grand Vitara (1998-2005) - Service Manual - Taller - Manuel Reparation - Reparaturanleitung - Duration.

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Suzuki Vitara Manual Free Download

  • 3
    Table of Contents
  • 5
    General Information
  • 7
    Abbreviations Used in This Manual
  • 9
    General Precautions
  • 12
    Body Number
  • 12
    Engine Identification Number
  • 12
    Transmission Identification Number
  • 12
    Identification Information
  • 13
    Metric Fasteners Fastener Strength Identification
  • 13
    Metric Information
  • 14
    Standard Tightening Torque
  • 15
    Vehicle Lifting Points
  • 16
    Front Support Location
  • 16
    Rear Support Location
  • 17
    Maintenance and Lubrication
  • 18
    Maintenance Schedule Under Normal Driving Conditions
  • 20
    Maintenance Recommended Under Severe Driving Conditions
  • 24
    Maintenance Service
  • 24
    Water Pump Belt Inspection and Replacement
  • 25
    A/C Compressor And/or Power Steering Pump Drive Belt
  • 25
    Camshaft Timing Belt Inspection
  • 26
    Engine Oil and Filter Change
  • 26
    Engine Bolts Tightening
  • 26
    Valve Lash Inspection
  • 28
    Cooling System Hoses and Connections Inspection
  • 28
    Engine Coolant Change
  • 28
    Engine Oil Capacity
  • 29
    Ignition System
  • 29
    Exhaust Pipes and Mountings Inspection
  • 29
    Ignition Wiring Replacement
  • 30
    Distributor Cap and Rotor Inspection
  • 30
    Spark Plugs Replacement
  • 30
    Plug Specification
  • 31
    Fuel System
  • 31
    Ignition Timing Inspection
  • 31
    Distributor Advancer Inspection
  • 31
    Air Cleaner Element Replacement and Inspection
  • 32
    Emission Control System
  • 32
    Carburetor Choke System Lubrication and Inspection
  • 32
    Engine Idle Speed and Idle Mixture Inspection
  • 32
    Oxygen Sensor Replacement
  • 33
    Electrical
  • 33
    Crankcase Ventilation Hoses and Connections Inspection
  • 33
    PCV (Positive Crankcase Ventilation) Valve Inspection
  • 33
    Fuel Vapor Storage System Inspection
  • 34
    Chassis and Body
  • 34
    Clutch Pedal Inspection
  • 34
    Brake Discs, Pads, Brake Drums and Shoes Inspection
  • 34
    Brake Hoses and Pipes Inspection
  • 35
    Brake Lever and Cable Inspection
  • 35
    Tire Inspection and Rotation
  • 35
    Wheel Discs and Free Wheeling Hubs Inspection
  • 35
    Wheel Bearing Inspection
  • 36
    Suspension Inspection
  • 37
    Propeller Shafts Inspection
  • 37
    Transmission Oil Inspection and Change
  • 38
    Fluid Level Inspection
  • 38
    Transfer and Differential Oil Inspection and Change
  • 38
    Steering System Inspection
  • 39
    Final Inspection
  • 39
    Power Steering System Inspection
  • 39
    Door Hinges Lubrication
  • 41
    Recommended Fluids and Lubricants
  • 42
    Heater and Ventilation
  • 43
    Heater General Description
  • 44
    Heater Control Operation
  • 44
    Forced Ventilation
  • 45
    Outside Air-Introduced Heating
  • 45
    Inside Air-Circulated Heating
  • 45
    Head-Cooled/Feet-Warmed Heating
  • 46
    Trouble Diagnosis
  • 46
    Servicing
  • 46
    Wiring Circuit
  • 47
    Heater Blower Motor Removal
  • 47
    Heater Blower Motor Installation
  • 47
    Heater Blower Resistor Removal
  • 47
    Heater Blower Resistor Inspection
  • 48
    Heater Blower Resistor Installation
  • 48
    Heater Blower Motor Switch Removal and Inspection
  • 48
    Heater Blower Motor Switch Installation
  • 48
    Control Cables
  • 49
    Air Control Cable Adjustment
  • 49
    Heater Control Cable Adjustment
  • 49
    Fresh Air Control Cable Adjustment
  • 50
    Heater Unit
  • 51
    Body Ventilation
  • 51
    Heater Unit Removal
  • 51
    Heater Unit Installation
  • 52
    Rear Duct Description
  • 52
    Rear Duct Removal
  • 52
    Rear Duct Installation
  • 53
    Bumpers and Sheet Metal
  • 53
    Front Bumper
  • 54
    Rear Bumper
  • 54
    Hood Adjustment
  • 55
    Hood Vertical Adjustment
  • 55
    Hood Lock Adjustment
  • 55
    Front Fender Removal
  • 55
    Front Fender Installation
  • 56
    Steering, Suspension, Wheels and Tires General Diagnosis
  • 61
    Tire Diagnosis
  • 61
    Irregular And/Or Premature Wear
  • 61
    Wear Indicator
  • 61
    Radial Tire Waddle
  • 63
    Vibration Diagnosis
  • 63
    Radial Tire Lead
  • 64
    Front End Alignment General Information
  • 64
    Toe Setting
  • 65
    Camber
  • 65
    Preliminary Checks Prior to Adjusting Front Alignment
  • 65
    Toe Adjustment
  • 65
    Camber and Caster Adjustment
  • 66
    Steering Angle
  • 67
    Steering Gear Box and Linkage
  • 68
    Steering Gear Box and Linkage General Description
  • 69
    Steering Gear Box Construction and Operation
  • 70
    Steering Gear Box Removal
  • 70
    Steering Gear Box Installation
  • 71
    Tie Rod End Removal
  • 71
    Tie Rod End Installation
  • 72
    Idler Arm Removal
  • 72
    Idler Arm Installation
  • 73
    Steering Wheel Inspection
  • 73
    Steering Gear Box Oil Level
  • 74
    Adjustment of Worm Shaft Starting Torque
  • 76
    Torque Specifications
  • 76
    Special Tools
  • 77
    Power Steering (P/S) System
  • 78
    Power Steering (P/S) System General Description
  • 78
    Power Steering System Layout
  • 78
    Hydraulic Pressure Circuit
  • 79
    Operation With Steering Wheel in Straight-ahead Position
  • 79
    Operation With Steering Wheel Turned to Right
  • 80
    Valve Unit
  • 80
    Operation With Steering Wheel Turned to Left
  • 80
    Manual Steering
  • 80
    Spring Reaction Mechanism
  • 81
    Power Steering (P/S) Pump
  • 81
    Flow Contol Valve
  • 81
    Components of P/S Pump
  • 81
    Operation of Flow Control Valve (When Idling)
  • 82
    Relief Valve
  • 82
    Operation of Flow Control Valve (When Running at Low Speed)
  • 82
    Operation of Flow Control Valve (When Running at High Speed)
  • 83
    Power Steering System General Diagnosis
  • 85
    On Vehicle Service
  • 85
    Steering Wheel Play Inspection
  • 85
    Steering Force Inspection
  • 86
    Power Steering Belt Tension
  • 86
    Power Steering Belt Tension Adjustment
  • 86
    Power Steering Fluid Level
  • 86
    Idle Up System
  • 87
    Air Bleeding Procedure
  • 87
    Hydraulic Pressure in P/S Circuit
  • 89
    Power Steering (P/S) Gear Box Removal
  • 90
    Power Steering (P/S) Gear Box Installation
  • 91
    Removing Steering Lower Shaft
  • 91
    Removing Center Link End
  • 91
    Removing Steering Gear Box
  • 91
    Installing Steering Gear Box
  • 92
    Power Steering (P/S) Pump Removal
  • 92
    Installing Steering Lower Shaft
  • 93
    Power Steering (P/S) Pump Installation
  • 94
    Power Steering (P/S) Pump Disassembly
  • 94
    Removing P/S Pump Pulley
  • 95
    Removing Terminal Assembly and Discharge Connector
  • 95
    Removing P/S Pump Cover
  • 95
    Removing Cam Ring
  • 95
    Removing Rotor
  • 96
    Power Steering Pump Assembly
  • 96
    Installing Shaft
  • 96
    Installing Rotor
  • 96
    Installing Vane
  • 97
    Installing Cover
  • 97
    Installing Flow Control Valve
  • 97
    Installing Terminal
  • 97
    Installing Suction Connector
  • 98
    P/S Pump Body and Shaft Inspection
  • 98
    Cam Ring Inspection
  • 98
    Rotor Vane Inspection
  • 98
    Flow Control Valve Inspection
  • 100
    Steering Wheel, Column and Shaft Description
  • 102
    Steering Wheel Removal
  • 102
    Steering Wheel Installation
  • 103
    Turn Signal/Dimmer Switch Removal
  • 103
    Turn Signal/Dimmer Switch Installation
  • 103
    Steering Column Removal
  • 104
    Steering Column Installation
  • 104
    Steering Lock Removal
  • 105
    Steering Lock Installation
  • 105
    Steering Lower Shaft Removal
  • 105
    Steering Lower Shaft Installation
  • 106
    Checking Steering Column for Accident Damage
  • 107
    Checking Tilt Steering Column Torque Specifications
  • 107
    Checking Tilt Steering Column Special Tool
  • 108
    Front Suspension
  • 109
    Front Suspension General Description
  • 110
    Stabilizer Bar/Bushings Removal
  • 110
    Stabilizer Bar/Bushings Installation
  • 111
    Strut Damper Removal
  • 111
    Strut Damper Installation
  • 112
    Coil Spring/Bump Stopper/Spring Rubber Seat Removal
  • 113
    Coil Spring/Bump Stopper/Spring Rubber Seat Installation
  • 114
    Bump Stopper/Spring Rubber Seat Removal
  • 114
    Bump Stopper/Spring Rubber Seat Installation
  • 114
    Wheel Hub/Bearing/Oil Seal Removal
  • 115
    Wheel Hub/Bearing/Oil Seal Installation
  • 117
    Knuckle/Wheel Spindle Removal
  • 118
    Knuckle/Wheel Spindle Installation
  • 119
    Suspension Control Arm/Ball Stud/Bushings Removal
  • 120
    Suspension Control Arm/Ball Stud/Bushings Installation
  • 121
    Front Free Wheeling Hub (Optional) General Description
  • 121
    Manual Free Wheeling Hub Operation
  • 122
    Manual Free Wheeling Hub Installation Instruction
  • 123
    Manual Free Wheeling Hub Maintenance Service
  • 124
    Automatic Free Wheeling Hub Operation
  • 125
    Automatic Free Wheeling Hub Installation Instruction
  • 126
    Automatic Free Wheeling Hub Maintenance Service
  • 126
    Post-assembly Confirmation
  • 127
    Front Suspension Inspection
  • 127
    Bar
  • 127
    Bushing
  • 127
    Strut Damper And/Or Coil Spring
  • 129
    Required Service Materials
  • 130
    Front Suspension Special Tools
  • 131
    Rear Suspension
  • 132
    Rear Suspension General Description
  • 133
    Rear Shock Absorber Removal
  • 133
    Rear Shock Absorber Installation
  • 134
    Coil Spring Removal
  • 134
    Coil Spring Installation
  • 135
    Trailing Rod and Bush Removal
  • 136
    Trailing Rod and Bush Installation
  • 137
    Rear Upper Arm Removal
  • 139
    Rear Upper Arm Installation
  • 141
    Rear Axle Shaft and Wheel Bearing Removal
  • 142
    Rear Axle Shaft and Wheel Bearing Installation
  • 144
    Rear Axle Shaft Inner Oil Seal Removal
  • 144
    Rear Axle Shaft Inner Oil Seal Installation
  • 145
    Rear Axle Housing Removal
  • 147
    Rear Axle Housing Installation
  • 151
    Rear Suspension Inspection
  • 151
    Trailing Rod, Upper Arm, Axle Housing and Coil Spring
  • 151
    Rear Suspension Fasteners
  • 151
    Upper Arm Ball Joint
  • 152
    Bearing Retainer and Axle Shaft Inner Oil Seal
  • 152
    Trailing Rod and Upper Arm Bush
  • 152
    Wheel Disc, Nut & Bearing
  • 153
    Recommended Torque Specifications
  • 155
    Wheels and Tires General Description
  • 155
    Replacement Tires
  • 156
    Wheels for Replacement
  • 156
    Wheel Maintenance
  • 156
    Wheel Attaching Studs
  • 156
    Inflation of Tires
  • 157
    Wheels and Tires Service Operations
  • 157
    Metric Lug Nuts and Wheel Studs
  • 157
    Tire Placard
  • 157
    Tire Rotation
  • 158
    Balancing Wheels
  • 158
    Tire Mounting and Demounting
  • 158
    Tire Repair
  • 159
    Wheels and Tires Torque Specifications
  • 159
    General Balance Procedure
  • 159
    Off-Vehicle Balancing
  • 159
    On-Vehicle Balancing
  • 160
    Front Drive Axle/Axle Bearing, Oil Seal
  • 160
    Drive Axle General Description
  • 161
    Drive Axle Removal
  • 161
    Drive Axle Disassembly
  • 162
    Drive Axle Inspection
  • 162
    Drive Axle Cleaning
  • 163
    Drive Axle Assembly
  • 164
    Axle Bearing/Oil Seal Removal
  • 164
    Drive Axle Installation
  • 165
    Axle Bearing/Oil Seal Installation
  • 166
    Front Drive Axle/Axle Bearing/Oil Seal Torque Specifications
  • 167
    Front Drive Axle/Axle Bearing/Oil Seal Required Service Materials
  • 167
    Front Drive Axle/Axle Bearing/Oil Seal Special Tools
  • 168
    Propeller Shafts General Description
  • 169
    Propeller Shafts Removal
  • 169
    Propeller Shafts Installation
  • 169
    Disassembly of Universal Joint
  • 169
    Universal Joint Noise
  • 170
    Disassembling On Flange Yoke Side
  • 171
    Reassembly of Universal Joint
  • 172
    Propeller Shafts Required Service Material
  • 172
    Propeller Shafts Special Tools
  • 173
    Brake
  • 174
    Brake General Description
  • 175
    Disc Brake Caliper Assembly General Description
  • 175
    Front Caliper Assembly
  • 176
    Caliper Operation
  • 176
    Single Piston Floating Caliper Type
  • 176
    Clearance Correction
  • 177
    Drum Brake Assembly General Description
  • 178
    Rear Brake Operation
  • 180
    Master Cylinder Assembly General Description
  • 180
    Master Cylinder Normal Operation
  • 181
    Master Cylinder One-circuit Operation